LD80 2+8 Pin (80A+5A)

Applications: LD80 2+8 hybrid connector is an 80A high-current battery connector for electric scooters, designed for battery charging and discharging applications. It integrates 2 power and 8 signal contacts in a compact 40mm design, enabling easy one-hand operation with IPXXB protection for safe and reliable connections.

Advantages

IPXXB protection class.
Mechanical auxiliary locking mechanism, facilitating insertion and removal in narrow spaces.
The width is only 40mm.
There is a secondary lock, which effectively prevents accidental unlocking.

• RoHS and REACH compliant

SpecificationsRelated Products

Mating Cycle: 3,000 Cycles Voltage Rating: 300V AC (Power)

100V AC (Signal)

Operating Temperature: -40°C to 105°C
Pullout Force:<120N Current Rating: 80A+5A IP Rating: IPX7(Mated)
Wire Processing: Solder (Signal) / Plug Side

Crimp (Power) / Panel Side

Withstand Voltage: 1,500V AC Salt Spray: 5% NaCI, 48h

Wire Gauge: Power 6AWG/Max

Signal 22AWG/Max

Insulation Resistance: 500MΩ at 500V DC Flammability Rating: UL94V-0


Industry Challenges | High-Current Connection in Confined Spaces

In step-through electric motorcycles, batteries are typically installed under the footboard, leaving very limited room for connector operation. Conventional high-current connectors commonly exhibit the following issues in this scenario:

● Difficult disconnection
In tight spaces, fingers struggle to maintain a stable grip, and the angle of applied force is restricted, making it difficult to generate sufficient pull-out force.

● Unstable connection
During insertion, spatial and angular limitations often result in incomplete mating, repeated adjustments, or insecure connections.

● Poor user experience and potential safety risks
Unsmooth plugging and unplugging negatively impact user experience, while frequent handling may lead to loose contacts, overheating, or accidental contact hazards.


Core Advantages | LD80 Connector

● One-Hand Effortless Operation
Assist-handle design enables smooth one-hand mating and unmating in confined spaces.

● Ultra-Slim Design
40mm slim profile optimized for high-density installations.

● Integrated Charging & Discharging Solution
80A discharge and 40A charge configuration with IPXXB finger-safe protection.




Application Scope

Developed based on real pain points in the electric motorcycle market, the LD80 Assisted Connector is primarily intended for electric motorcycle applications.
Thanks to its effort-saving operation and compact structure, it is also well suited for use in robots / AGVs, portable energy storage systems / mobile power supplies, and selected industrial equipment.






Cooperation Case



Patents

The product has been granted relevant patents, supporting solution differentiation and long-term, stable application.



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